Serving Clients Throughout Southern California, Mexico, and Arizona
Mist collection systems are often used in metal-working facilities. The mist is a byproduct of water and oil-based solutions used as coolants and lubricants during the metal-working process. The combination of these solutions while cutting, polishing, and grinding metal sends this mist into the air.
There are risks involved in the mist lingering in the air and not being collected, such as employee health, slippery surfaces, and low visibility in the workspace. Mist collectors are essential to keep production running smoothly.
Different particles make up the mist. Depending on what your facility is used for, you may need multiple collectors to take care of the various sources of the problem.
We have experience designing mist collection systems for diverse applications and facilities. Everything we create aligns with OSHA regulations for indoor air quality, as well as NFPA standards. Some of the particulates we focus on include both oil-based and water-soluble veils of mist:
Oil Mist Filtration
This type of mist comes from the oil that’s used to lube equipment. We’re able to design robust overhead and centralized systems that mitigate oil mist where source capture is not cost-effective or possible. We implement systems that require little downtime and maintenance, with extended filter lifespans.
Oil Mist Collection
Airflow system’s F-70R free-hanging units remove oil mist from the air where source capture is not cost-effective or possible.
Mist Control Systems
This is a roller hood on a centerless grinder application. The hood has rollers to pull away the hood for the grinder wheel to be changed out.
CNC Mist Collection System
Direct duct connects to Airflow Systems MP-30 mist units. The system has operated for over 3 years without a filter change-out.
CNC Mist Collection System
Direct duct connects to Airflow Systems MP-30 mist units. The system has operated for over 3 years without a filter change-out.
Coolant Mist Collection
This giant lathe for aircraft engine parts requires 10,000 CFM draw.
Coolant Mist Collection
Shown here is the back of the lathe with four 2500 CFM air cleaners to remove coolant mist.
Mist Collectors
AirFlow Systems MP Series Media/HEPA filtration with long lasting filters.
Electrostatic Mist Collectors
An aluminum die-cast operation with large Trion model 73’s electrostatic precipitators.
Industrial mist can come from many sources, including coolant lubrication systems, welding operations, and spray painting. Mist collectors remove these contaminants from the air, improving air quality and protecting workers from exposure.
There are a variety of industrial mist collectors available on the market, each with its own set of features and benefits. When choosing an industrial mist collector, consider the specific needs of your application. Some factors to keep in mind include:
- The type of mist in the area
- Mist volume in the area
- The size of the area to be covered
- How air circulates in the area
- Power source available
Once you have considered these factors, you can narrow down your options and choose the industrial mist collector that best suits your needs.
Machine Oil Mist
One type of industrial mist collector is the machine oil mist collector. Machine oil mist collectors remove oil mist from the air, improve air quality and protect workers from exposure. These units are typically used in machining and grinding operations that generate oil mist.
Machine oil mist collectors work by drawing contaminated air into the unit using a powerful fan. The air goes through a series of filters that remove the oil mist. The clean air is then discharged back into the atmosphere.
When you use several of these in the same facility, you can create ambient air quality that exceeds OSHA and EPA standards. Use IVEC controls to manage the system properly.
Machine oil mist collectors are available in many sizes and configurations to suit your specific needs. Some units come with features including HEPA filtration, chemical-resistant coatings, and explosion-proof designs.
Machining Source Capture
Machining source capture systems typically consist of an enclosure surrounding the machining operation and a ventilation system that draws contaminated air out of the enclosure and into the mist collector.
The contaminated air goes through a series of filters that remove the contaminants.
A company that produces engine gears or sprockets may find this machine useful for cleaning the air.
Machine-Mounted Mist Collector
This type of collector is ideal for point-source capture, such as a single machining center or grinding machine.
Point-source capture refers to the capture of contaminants at the source before they have a chance to spread throughout the facility.
Mount this on top of the machine to capture mist at the source. It will come with a discharge arm that one can direct toward the floor, wall, or ceiling to remove contaminants from the air.
A machine like this is ideal for small to medium-sized shops that don’t need a full-fledged industrial mist collection system.
Portable Mist Collector
A portable mist collector is a self-contained unit that can be moved from one location to another as needed.
Portable mist collectors are ideal for use in areas where fixed mist collectors are not practical, such as in small shops or difficult-to-reach locations.
These types of mist collectors typically come with a removable filter cartridge that you can easily replace when needed.
Central Mist Collector For Machining Line
A centralized mist collector is a larger unit that can serve multiple machining operations at one time. You will find these in larger facilities where several machining operations are taking place.
These units typically come with a series of arms that can be directed toward each separate machining operation. The contaminated air is then drawn into the unit and filtered. Upon filtration, clean air goes back into the facility.
If you are a manufacturer of aluminum automotive parts, you know that the process of machining and grinding can create a lot of aluminum oxide dust in your spacious facility. This dust is dangerous to inhale and can cause many health problems.
Luckily, you can size these large machines to connect to the necessary parts of your line to keep your workers safe and healthy.
Get A Professional To Help With Your Air Quality
Air quality is a serious issue that manufacturers should not take lightly. There are a variety of health risks associated with poor air quality, so it’s vital to make sure that you have the right system in place to protect your employees.
When it comes to industrial mist collection, it is imperative to use a company specializing in this type of work. AAir Purification Systems is your go-to source for industrial air filtration and mist collection. We have a team of experts who can help you select the right system for your needs.
Fine mist can be hard to manage without the right collection and filtration system. AAir Purification Systems uses proven products from trusted manufacturers to design mist collection, pre-filtration and mitigation systems that preserve the integrity of your air. In doing so, our systems promote better worker health, while protecting sensitive systems in your facilities from damage caused by particulate-laden air. We have experience designing mist collection systems for diverse applications and facilities. Every system we design aligns with OSHA regulations for indoor air quality, as well as NFPA standards. Some of the particulates we focus on include both oil-based and water-soluble mists:
Oil mist
We’re able to design robust overhead and centralized systems that mitigate oil mist where source capture is not cost-effective or possible. We implement systems that require little down time and maintenance, with extended filter lifespans.
CNC mist
With a focus on longevity and continuous runtime operations, we design CNC mist collection systems that are effective at mitigating the particulate-laden air associated with fabrication and machining from CNC machines. Some of the many application we develop mist collection for include grinding, milling, turning and more.
Coolant mist
For coolant mist mitigation, we design systems with high CFM draw for maximum air quality and coolant recovery. Our focus is on creating a cost-efficient system that meets OSHA standards for indoor air quality.
Electrostatic mist:
Removing fine particulate from mist requires the power of an electrostatic precipitator. We design and install these units as part of a comprehensive mist control system. Our electrostatic precipitators are up to 99% effective!
From machine-mounted mist control systems to ducted workstations, to portable collection units, AAir Purification Systems will tailor mist collection to meet the demands of your work environment. Contact us today to begin designing a system and let us take care of everything, including installation.
AAir Purification Systems has facilities located in San Diego, CA, along with Tijuana and Phoenix, with the personnel and crews to serve Southern California, Mexico, and the state of Arizona! Contact us today!